Information Page of SAS Organisation

Institute of Materials and Machine Mechanics

International projects

e-nspiration - Energy related multidisciplinary knowledge alliance aiming to introduce an innovative training programme
Energetická multidisciplinárna poznatková aliancia zameraná na zavedenie inovatívneho vzdelávacieho programu
Program: 7RP
Project leader: Dr. Ing. Simančík František
Annotation:The project e-nspiration was applied within the call DG EAC-2012-0534: Pilot projects for the development of knowledge partnerships/knowledge alliances.
Duration: 1.12.2012 - 31.5.2014

GRADECET - Gravity Dependence of CET in Peritectic TiAl Alloys
Gravitačná závislosť prechodu kolumnárnych zŕn na rovnoosé v peritektických zliatinách na báze TiAl
Program: European Science Foundation (ESF)
Project leader: Ing. Lapin Juraj DrSc.
Annotation:The present proposal responds to the ESA-AO2009 announcement of opportunity and the current ELIPS Research Plan, being dedicated to Materials Sciences. The alloys of interest are peritectic TiAl-based alloys that are excellent candidates for near net shape casting of light-weight structural components, like aero-engine blades. When solidifying these alloys, microstructure formation sensitively depends on the acceleration forces that commonly evolve during centrifugal casting. To advance knowledge in this emerging technology sector, the GRADECET team proposes to investigate the gravity dependence of microstructure formation and segregation in peritectic TiAl-based alloys: attention is directed to the columnar-to-equiaxed transition of the pro-peritectic, primary β(Ti) phase and to the texture evolution during the peritectic reaction/transformation. A series of experiments are planed to be performed in μg, 1g and hyper-g conditions, taking advantage of available instruments onboard sounding rockets and ESA’s large diameter centrifuge. The experiments will be supported by dedicated modelling on well selected scales, all converging into a multi-scale model of microstructure formation. A special work package was defined to measure self- and interdiffusion coefficients in the liquid phase of the selected alloys, as to provide sound data for modelling. Diffusion measurements will start onboard sounding rockets but will ideally continue onboard the ISS. The proposed research is judged ambitious but well targeted and in line with the team’s competence.
Duration: 1.7.2010 - 30.6.2013

SILTRANS - Micro and Nanocrystalline Silicide - Refractory Metals FGM for Materials Innovation in Transport Applications
Mikro a nanokryštalické FGM na báze silicidov vysokotaviteľných kovov určené pre materiálne inovácie v dopravných aplikáciách
Program: 7RP
Project leader: Dr. Ing. Simančík František
Annotation:A new class of high temperature composites consisting of a continuous refractory metal framework (Nb, Mo, W) embedded in a silicide matrix will be developed. Continuous (percolating) porous skeletons of refractory metal (Nb, Mo, W) will be infiltrated with molten silicon or silicon based alloy using gas pressure infiltration (GPI). During GPI partial reactions between melt and refractory metal will take place, forming silicides predominantly in the vicinity of the surface of porous precursor, leaving less free silicon for formation of silicides inside the porous structure, thus making in situ FGMs with gradiently increasing metal content towards the core of composite.
Project web page:http://www.siltrans.sav.sk/
Duration: 1.10.2009 - 30.9.2013

Nanoporous carbon fibers, their properties and application in composites with metal matrices
Nanopórovité uhlíkové vlákna, ich vlastnosti a aplikácie v kompozitoch s kovovými matricami
Program: Medziakademická dohoda (MAD)
Project leader: Mgr. Kúdela ml. Stanislav PhD.
Duration: 1.1.2013 - 31.12.2014

SAPLIKE - The study and modeling of mechanical and tribological characteristics of novel ultra-finegrained Al-Al2O3 composites
Štúdium a modelovanie mechanických a tribologických vlastnostínových ultrajemnozrnných Al-Al2O3 kompozitov
Program: Medziakademická dohoda (MAD)
Project leader: Ing. Balog Martin PhD.
Annotation:Aluminium alloys are widely applied in transport and precision machine industry mainly due to their high specific strength and light-weight. In this project, a team composed of researchers from Slovak Academy of Science and National Chung Cheng University of Taiwan are cooperated to develop ultrafine-grained Al-Al2O3 composites; and investigate the critical parameters of processing route that could effect on the mechanical strength as well as tribological performance of Al powder compacts. The proposed study will conduct experimental testing and theoretical modelling to investigate ultrafine-grained Al-Al2O3 composites related to mechanical properties, high strain rate deformation and tribological performances. In this project, ultrafine-grained Al-Al2O3 composites with four different fine atomised Al powders will be consolidated to study the effect of characteristics on mechanical properties of compacts and their thermal stability. A micro-force impact tester with environmental thermal control system (up to 150°C) would be set up in this research for testing high rate force-displacement curves under different impact speed. A numerical method that coupled genetic algorithm with FEM would be used to reverse finding the constitutive model of Al compacts with strain rate and temperature effects. The constitutive model could couple into ABAQUS software to examine the energy absorbing performance of machine components such as aluminium steering wheel and CNC components. A lateral force measurement technique attached to a nanoindenter system has proven to be one of the best ways of evaluating the scratch resistance, in which scratching at different locations at constant load can be used to investigate Al-Al2O3 composites quality and homogeneity. The nanowear procedure consists of sequential constant load scratches over the same track, with a low load topography measurement performed between each scratch, in which can be used to determine the friction and lubrication of Al powder compacts. Moreover, the tribological performance including coefficient of friction, wear, surface temperature and surface hardened layer will be evaluated using a tribo-meter and energy dispersive X-Ray spectroscopy (EDXS). Test conditions will include a wide array of geometry configuration, loading and relative speed for the evaluation of industrial applications. In addition, the mechanical properties data are then input to a suitably trained artificial neural network (ANN) in order to inversely derive the corresponding critical parameters of processing route such that the mechanical properties of the Al compact can be extracted. Through this proposed research, the processing route that influence the mechanical properties, high rate deformations, and tribological performances will be thoroughly investigated so that a novel ultra-fine grained Al-Al2O3 composite can be proposed to utilize in many industrial applications.
Duration: 1.1.2012 - 31.12.2014

Investigation of novel concrete compositions with application of X-ray microtomography
Výskum nových zložení betónov z využitím Röntgenovej mikrotomografie
Program: Medziakademická dohoda (MAD)
Project leader: Mgr. Kúdela ml. Stanislav PhD.
Duration: 1.1.2013 - 31.12.2015

INNOVMAT - Establishment of cross-border platform for technology transfer focused on the application of advanced engineering materials in the region of Vienna – Bratislava
Zriadenie cezhraničnej platformy technologického transferu zameraného na aplikáciu progresívnych technických materiálov v regióne Viedeň - Bratislava
Program: INTERREG
Project leader: Dr. Ing. Jerz Jaroslav
Annotation:Project is directed to establishment of a platform for technological knowledge transfer into industry. In the platform frame, a centre with considerable innovation and economy influence in the Central Europe region will be formed by means of linking the potential of Vienna and Bratislava regions in field of knowledge gained by reseach and development of modern technological materials.
Project web page:http://www.innovmat.eu/
Duration: 1.6.2010 - 30.6.2013


National projects

FUN-MAT - CE for functionalized multiphase materials
CE funkcionalizované viacfázové materiály
Program: Centrá excelentnosti SAV
Project leader: Dr. Ing. Simančík František
Duration: 4.8.2011 - 31.12.2014

ENEL - -
Centrum priemyselného výskumu prevádzkovej životnosti vybraných komponentov energetických zariadení
Program: Štrukturálne fondy EÚ Výskum a vývoj
Project leader: Ing. Lapin Juraj DrSc.
Duration: 1.5.2012 - 30.10.2014

Deformation behavior of submicrocrystalline magnesium alloys
Deformačné chovanie submikrokryštalických horčíkových zliatin.
Program: VEGA
Project leader: RNDr. Ing. Kúdela st. Stanislav CSc.
Duration: 1.1.2011 - 31.12.2013

Long-term operation of nuclear power plants VVER 440 taking into account the environmental impact
Dlhodobé prevádzkovanie jadrových elektrární typu VVER 440 so zohľadnením vplyvu na životné prostredie
Program: Štrukturálne fondy EÚ Výskum a vývoj
Project leader: Ing. Lapin Juraj DrSc.
Duration: 3.1.2011 - 30.6.2013

Evaluation and attenuation of vibrations in the system road–vehicle–driver
Hodnotenie a znižovanie kmitania v sústave vozovka – vozidlo – operátor
Program: VEGA
Project leader: Ing. Múčka Peter PhD.
Annotation:The project deals with assessing and reducing of vehicle vibration caused by longitudinal road profiles and vehicle auxiliary machinery. The relation between unevenness, its description and vehicle vibration response with regard to roll of the wheel on track will be comprehensively addressed. Currently used road unevenness indicators will be mutually compared. The sensitivity and possibility to reflect the quality of road surface for different random profiles combined with controlled parameters of impulse components will be evaluated. The correlation between road unevenness and vehicle vibration response will be assessed. The suitability of unevenness indicators to reflect ride comfort, ride safety and vehicle and road dynamic loading will be evaluated. The possibility of reducing the vibration of auxiliary machinery located on the vehicle frame by semiactive actuators will be analysed. A test stand with electro-magnetic actuator will be constructed and its vibro-isolation effect will be evaluated.
Duration: 1.1.2013 - 31.12.2015

In-situ preparation and research of ultra-fine-grained Al-AlN composites
In-situ príprava a výskum ultra-jemnozrnných Al-AlN kompozitov
Program: VEGA
Project leader: Ing. Balog Martin PhD.
Duration: 1.1.2011 - 31.12.2013

TiAl based intermetallic alloys for applications in the automotive industry and energetics
Intermetalické zliatiny na báze TiAl pre aplikácie v automobilovom a energetickom priemysle
Program: VEGA
Project leader: Ing. Lapin Juraj DrSc.
Duration: 1.1.2013 - 31.12.2015

KC Bratislava - Competence center for new materials, advanced technologies and energetics
Kompetenčné centrum pre nové materiály, pokročilé technológie a energetiku
Program: Štrukturálne fondy EÚ Výskum a vývoj
Project leader: Ing. Lapin Juraj DrSc.
Duration: 1.8.2011 - 30.11.2014

Competence center for industrial research and development in the field of light metals and composites
Kompetenčné centrum pre priemyselný výskum a vývoj v oblasti ľahkých kovov a kompozitov
Program: Štrukturálne fondy EÚ Výskum a vývoj
Project leader: Dr. Ing. Simančík František
Duration: 1.7.2011 - 31.12.2014

SOPERTI - Solidification and properties of novel peritectic TiAl - based alloys
Kryštalizácia a vlastnosti nových peritektických zliatin na báze TiAl
Program: APVV
Project leader: Ing. Lapin Juraj DrSc.
Duration: 1.5.2011 - 31.10.2014

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Príprava a štúdium kompaktov Ti a Ti zliatin pripravených metódami práškovej metalurgie
Program: VEGA
Project leader: Dr. Ing. Kováčik Jaroslav
Duration: 1.1.2013 - 31.12.2015

Sonotrode tool materials
Sonotródne nástrojové materiály
Program: VEGA
Project leader: Dr. Ing. Kováčik Jaroslav
Annotation:The project focuses on the research of new materials that would be suitable as tool materials in the field of technologies that use ultrasound energy. The preparation of these materials will be done by using powder metallurgy methods. Moreover classic tool materials coated with composite and / or gradient materials based on micro and nano particles will be also investigated. From the point of view of the preparation of experimental material the problem with homogeneous mixing of micro and nano phases into the matrix and their homogeneous distribution in the matrix will be investigated. The selection of experimental material will be focused on materials and coatings with desired physical characteristics such as good transmission of ultrasonic energy, resistance to high cycle or gigacycle fatigue. It is supposed that particularly the materials based on aluminum, iron and titanium will be used.
Duration: 1.1.2012 - 31.12.2014

Erosion study of copper matrix composites by LIBS method
Štúdium erózie kompozitov s medenou matricou metódou LIBS
Program: VEGA
Project leader: Ing. Kavecký Štefan CSc.
Annotation:The subject field of the proposal is the research directed towards to materials erosion study at high temperature plasma conditions with application of laser ablation process and LIBS (Laser-Induced Plasma Spectroscopy). The project aim is also to study the laser ablation parameters effecting material mechanism erosion. The research will be focused on the preparation of copper matrix composites suitable to prepare electrodes for plasma applications with increased service life. The characteristics of composites (composition, structure) in relation to its erosion stability will be studied.
Duration: 1.1.2013 - 31.12.2015

Research of opportunities for direct extrusion of composites based on light metals within the framework of cooperation between Sapa Profily Inc. and SAS
Výskum možnosti lisovania kompozitných materiálov na báze ľahkých kovov v rámci spolupráce Sapa Profily a.s. a SAV
Program: Štrukturálne fondy EÚ Výskum a vývoj
Project leader: Dr. Ing. Simančík František
Duration: 1.6.2010 - 28.2.2014

HACONE - High temperature oxidation resistant nanocomposite coatings with improved lifetime
Vysokoteplotné nanokompozitné povlaky so zvýšenou oxidačnou odolnosťou a životnosťou
Program: APVV
Project leader: Ing. Mikula Marián PhD.
Duration: 1.5.2011 - 31.12.2013

DOCEPA - Development and optimisation of the components made from extruded power aluminium mixtures
Vývoj a optimalizácia súčiastok vyrobených z pretlačených zmesí hliníkových práškov
Program: Iné projekty
Project leader: Dr. Ing. Simančík František
Duration: 1.1.2009 -

Development of the aluminium matrix comosite reinforced by Al2O3 particles
Vývoj kompozitných materiálov na báze Al spevnených Al2O3 časticami
Program: VEGA
Project leader: Ing. Nosko Martin PhD.
Annotation:The project is focused on basic research of composite materials based on aluminum and its alloys reinforced with ceramic particles. The composite containing 10 to 20 wt. % Al2O3 particles will be prepared by dissolving the master alloy with 50 wt. % Al2O3. The master alloys will be prepared through a gas pressure infiltration method. In the frame of the project an effect of the following parameters will be studied: infiltration pressure, temperature, time with regard to the quality of Al-Al2O3 interface as well as reactions at the interface in case of aluminium alloy. Subsequently, an effect of pressure infiltration parameters on the dissolution kinetics of the master alloy in the melt and distribution of Al2O3 particles within the final composite will be studied. Finally, the mechanical and physical properties of the composite will be characterized.
Duration: 1.1.2013 - 31.12.2015

Development of the methodology of continuous monitoring of the fatigue damage in operation with random nature of the load
Vývoj metodiky kontinuálneho monitorovania únavového poškodenia v prevádzke s náhodným charakterom zaťažovania
Program: VEGA
Project leader: Ing. Kliman Vladimír DrSc.
Annotation:The aim of the project is to develop a system that enables continuous monitoring of fatigue-damage in critical spots of the construction in operation with the random nature of the loading. The result of a solution of the project should be a model, which enables, on the basis of measurement of the time course of deformation at a critical point of construction, in real time to calculate the characteristics needed for the assessment of the reliable operation of the structure from the material’s fatigue perspective (fatigue damage accumulation in probabilistic interpretation, change the probability of premature fatigue-failure occurrence when the non-standard load situation occurs, the current residual fatigue-life, the probability of survival of the desired service life, etc.). The scientific contribution lies in the introduction of the probability approaches to the calculation of the parameters necessary for the evaluation of fatigue reliability of structure.
Duration: 1.1.2012 - 31.12.2014

ULTRALIGHT - Application of advanced metallic materials for stiffness enhancement of lightweight structural components
Zvyšovanie tuhosti ľahkých konštrukčných prvkov aplikáciu nových kovových materiálov
Program: APVV
Project leader: Dr. Ing. Simančík František
Duration: 1.5.2011 - 31.10.2014

Projects total: 26